Fig. I — Glossary · Updated June 2026

Cotton vs Polyester vs Blend

For t-shirt printing, the fabric decides the method: 100% cotton holds the crispest screen-print and DTG detail, polyester wicks moisture and takes sublimation and DTF, and cotton/poly blends split the difference — soft, durable, and shrink-resistant. All three are a flat 99¢ a unit by the pack.

6 min read4 fabrics compared4 blank picksA flat 99¢/unit
Fig. II — The Short Version

The Short Answer

  • i

    The fabric decides the print method: 100% cotton for screen printing and DTG, polyester for sublimation and DTF, blends for both.

  • ii

    100% cotton holds the crispest detail and cures easy — the default for everyday tees and fine artwork.

  • iii

    Polyester wicks moisture and is the only fabric that takes dye-sublimation — best for activewear and all-over prints on light colors.

  • iv

    Cotton/poly blends (like 50/50) split the difference: softer, more shrink-resistant, and durable through commercial washing.

  • v

    Triblend adds rayon for the softest, drapiest, retail-feel tee — print it with screen or DTF.

  • vi

    Buying by the pack is the cheapest way to source — blank tees at a flat 99¢ a unit, the same in every size and pack.

"Match the fabric to the method: cotton takes ink, polyester takes dye, blends take both."

— The Press Room, Bayou Blanks
Fig. III — Side By Side

Four Fabrics, Compared

Cotton, blend, polyester, triblend — the right blank comes down to how you'll decorate it and how it needs to feel and wear. Here's how the four stack up for printing.

Cotton vs polyester vs blend vs triblend for printing
Attribute100% CottonCotton/Poly BlendPolyesterTriblend
Print methods 5.3–6.0 ozScreen print, DTGScreen print, DTF DTF, sublimation, HTV Screen print, DTF
Feel 5.3–6.0 ozClassic, structured Soft, less shrink Smooth, athletic Softest, vintage drape
Best for 5.3–6.0 ozEveryday tees, fine detail All-purpose, durable runs Activewear, sublimation Premium, retail-feel
Breathability 5.3–6.0 ozHigh Medium Wicks, runs warm Medium
Shrinkage 5.3–6.0 ozMore Less Minimal Minimal
From (per unit) By the pack$0.99 $0.99 $0.99 $0.99
Fig. IV — Our Picks

One Blank Per Fabric, In Stock

Cotton, polyester, blend, and triblend tees on the floor in Hattiesburg, sold by the pack. Prices shown per unit — no account.

Deepest Stock
100% Cotton

Nebula Dark Gray Short Sleeve V-Neck Tee

Our deepest-stock cotton tee — a smooth-face cotton blank that holds crisp screen-print and DTG detail. The everyday workhorse.

Adult sizes

$0.99 / Unit

$3.96 / 4-Pack

Shop →
Sublimation
Polyester · Performance

Polyester Performance Short Sleeve Tee

A polyester performance tee built for activewear — moisture-wicking and the right fabric for dye-sublimation and DTF on light colors.

Adult sizes

$0.99 / Unit

$3.96 / 4-Pack

Shop →
All-Purpose
Cotton/Poly Blend

Maroon Heather Crew Neck Tee

A heathered cotton/poly blend crew — softer and more shrink-resistant than 100% cotton, and an easy all-purpose canvas for screen print or DTF. Stock rotates.

Adult sizes

$0.99 / Unit

$3.96 / 4-Pack

Shop →
Softest
Triblend

Heather Triblend Short Sleeve Tee

A triblend tee (cotton, poly, rayon) with the softest hand and a vintage, heathered drape — the retail-feel pick.

Adult sizes

$0.99 / Unit

$3.96 / 4-Pack

Shop →

Bayou stocks cotton, polyester, blend, and triblend tees — all print-ready at a flat 99¢/unit, the same in every size and pack. Stock is liquidation overstock, so specific colors and fabrics rotate — check each product for live availability.

Fig. V — From The Press Room

Frequently Asked

This block carries FAQ schema (JSON-LD) for AEO
Cotton or polyester — which is better for t-shirt printing?

It depends on your decoration method. 100% cotton holds the crispest screen-print and DTG detail and is the everyday default. Polyester wicks moisture and is the only fabric that takes dye-sublimation, so it's best for activewear and all-over prints. Cotton/poly blends take both screen print and DTF and resist shrinking.

Can you screen print on polyester?

Yes, but watch for dye migration — on dark polyester, the fabric dye can bleed into the ink under the heat of curing. Use low-bleed or polyester-friendly inks and cure at the right temperature. For full-color art on poly, DTF and dye-sublimation are usually easier than screen printing.

What is a 50/50 (cotton/poly) blend shirt?

A 50/50 blend is roughly half cotton and half polyester. It's softer than 100% cotton, more shrink-resistant, and durable through repeated washing, which makes it a popular all-purpose blank. It takes screen printing and DTF well and is a forgiving middle ground between cotton and polyester.

Can you sublimate on cotton?

No. Dye-sublimation bonds only to polyester, and it shows best on light or white colors. For 100% cotton, use screen printing, DTG, or DTF transfers instead. If you need sublimation, choose a polyester or high-poly performance blank.

What is a triblend shirt?

A triblend mixes three fibers — typically cotton, polyester, and rayon — for the softest hand, a lightweight drape, and a heathered look. It's the retail-feel choice for fashion brands. Print it with screen printing or DTF; its texture is less suited to ultra-fine detail than smooth 100% cotton.

Which blank t-shirt fabric is cheapest in bulk?

At Bayou Blanks, cotton, polyester, blend, and triblend tees are all sold by the pack at the same flat 99¢ a unit, the same in every size and pack. Cotton is the most common workhorse, but you pay the same per-unit price whichever fabric your design calls for.

Fig. VI — Why Bayou

Why Buy Your Blanks From Bayou

Per-Unit Pricing

The real cost per shirt: a flat 99¢ a unit, the same in every size and pack. Shown up front, no account, same price every size.

Cotton, Poly & Blend

Cotton, polyester, blend, and triblend tees in deep overstock — S–5XL — with new pallets landing weekly.

Ships From Hattiesburg

Packed and shipped from our Mississippi warehouse — central, fast, and real people on the floor.

Open To Anyone

No account, no resale certificate, no business required — buy a single pack at the same per-unit price.

Fig. VIII — Start Your Run

Pick your blank.

Cotton, polyester, blend, and triblend tees at a flat 99¢ a unit — every size one price, no account, inspected and shipped from Hattiesburg.